Pipe Cutting, Bending, Threading Equipments

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MOVE IT PIPE BENDER PAGE 1
MOVE IT PIPE BENDER PAGE 2

 

Serves as Both Cutting and Welding Carriage

The IK-12 Max 3 is a New Generation, Innovative Machine with a Body Structure Systematized for Different Types of Oxy -Fuel/Plasma Cutting and Automatic Welding Work.There are Three Major Parts to the System – The Advanced Motorized Carriage, a Cutting Torch Unit and the Plate Track and Accessories. All Serving as Independent Units, the Customer can Choose the System Needed for his Specific Requirements.

  • Multiple Application Carriage: Oxy Fuel Cut, Plasma Cut or MIG Weld with Various Attachments
  • Multiple Use Machine: Performs Straight Line and Circle Cutting or Welding
  • Double Cone Stepless Drive System: Maintains Constant Travel Speed even with High Temperatures; Allows Greater Speed Control
  • 10 Torch Option Kits: Allows Proper Torch Selection for Each Application; Koike’s Superior Design Series 100 Torch Tips are Included to Ensure Fast, Smooth Cuts
  • Plate Rider Torch Option: Automatically Maintains Torch Distance During Bevel or Straight Cutting
  • Extendable 1800mm (72in) Track Sections: Cut Longer Parts
  • Optional Snap Valve: One-Touch On/Off Gas Valve

Part 1 : Advanced Motorized Carriage

The Heavy Duty Driving Mechanism of the IK-12 Max 3 is not Affected by Intense Heat and Fluctuating Voltage, Therefore Ensuring Steady Travel. The Speed Control Utilizes an Exclusive Koike Double Cone Stepless Speed System (see drawing below), Which Functions with a Condenser Motor Rotating at Regular Speed to Prevent Heat and Voltage Problems. In addition, the Condenser Motor Rotates at a Constant Low Speed (1,800 r.p.m./60Hz), Extending the Service Life of Bearings. A “Zero Reduction Drive System” is also Employed Within the Mechanism to Eliminate any Knocking from Backlash, Noise and Vibration. Protection from Heat is Maximized with the Use of Heat Resisting Grease, High Temperature Soldering and Teflon Wiring Ensuring Long, Continuous Operation.

Part 2 : Cutting Torch Unit

  • S-100 – For Square or V-Bevel: Single Torch Unit Equipped with a Simple Holder Having No Floating Function. Standard Pipe Arm Length: 350 mm (14in). Vertical Adjustment up to 80mm (3in).
  • S-200 – For square, V, Y or X-Bevel cutting: Two-Torch Model of S-100. Standard Pipe Arm Length: 500mm (20in). Balance Weight Attached. Bevel and Parallel Cutting Possible.
  • SP-100 – For Square or V-Bevel Cutting: Single Torch Unit Equipped with a Plate Rider Having Floating Function to Maintain Distance Between Tip and Work Piece. Standard Pipe Arm Length: 350mm (14in). Vertical Axis Steel Pipe and Vertical Adjustment up to 120mm (5in).
  • SP-200 – For Square, V, Y, or X Bevel Cutting: Two Torch Model of SPR-100 Equipped With a Plate Rider Having Floating Function to Maintain Distance Between Tip and Work Piece. Standard Pipe Arm Length: 500mm (20in) – Balance Weight Attached. Bevel and Parallel Cutting Possible.
  • SP-300 (V-Cutting Unit) – For Square, V, Y, or X-Bevel Cutting: A Combination Unit of Plate Rider Having Floating Function and 2 Torches of V Bevel Block. Clean and Sharp Bevel V, Y and X Cutting is Ensured.
  • SP-400 (X-Cutting Unit) – For Square, V, Y, X or K-Bevel Cutting: Combination Unit of Plate Rider Having Floating Function and 3 Torches of X Bevel Block for Precision X and K Bevel Cutting.
  • IK 12 MAX 3P: The IK-12 MAX 3P Uses Standard 1-3/8 Inch 32 Pitch Torch Holder for Use with Most Plasma Systems Using Remote Pendant Supplied by the Plasma Manufacturer. Speed of 4-118 IPM.
  • IK 12 MAX 3W: The IK-12 MAX 3W Uses Standard MIG Gun With Remote Pendant Supplied by the MIG Machine Manufacturer.
  • 300 LKIT: The 300 LKIT is an Add-on Torch Kit for the IK 12 MAX 3 that Allows Plate Cutting from 1/4- 6 Inch Plus.
  • EPOCH 300/600 (EPOCH Thick Plate Cutting Unit): Single Torch Unit Having EPOCH Cutting Tip of Special Structure Designed Exclusively for Thick Plate Cutting. The Distribution Unit is Equipped with a Pressure Gauge. Cutting Thickness: 100-300mm (4-12 in using Tip Model EPOCH 300); 300-600mm (12-24in using Tip Model EPOCH 600)

Part 3: Track, Accessories and Options

  • Straight Track 1,800mm (72 in) Part #ZM30400: Tracks can be Interconnected as Required
  • Extreme Duty Track 1,800mm (72in) Part #ZS30400: Recommended When Cutting Thick Plate over 150mm (6in); Tracks can be Interconnected as Required
  • Heavy Duty Radiagraph Track 1,800mm (72in) Part #0838-3959-00: Recommended for Replacing or Extending Existing Radiagraph Track
  • Circle Cutting (Adjustable Radius Bar) Part #ZS31858: Allows Cutting of Circles from 40 – 2,650mm (11/2-104in)
  • Cross Bars
    • 13.7” (350 mm) as in S-100 set Part # ZS30300
    • 19.6” (500 mm) Part # ZS30321
    • 30.3” (770 mm) Part # ZS61213
    • 35.4” (900 mm) Part # ZS30424
    • 47.4” (1200 mm) Part # ZS30426
    • 98.4” (2500 mm) Part # ZS30429

Traveling Speed: 80-800 mm/min (3-31in/min) ,50Hz 100-1000 mm/min (4-39in/min) 60Hz

Speed Control: Double Cone Stepless System

Motor: Condenser Type Induction Output 9/10W (50Hz/60Hz)

Speed Meter: Dial Indication (w/conversion scale)

Weight: 11.5 Kg (25lbs) S-100 Model

Max. Loading Weight: 50 Kg (100lbs)

Overall Measurement: 430 (L) x 170 (W) x 215 (H) mm [(17 x 7 x 8 ½ in)]

IK-12 MAX 3 S-Type High/Low Speed Machine Unit:

Ultra Versatile Allows Changing from Low Speed Setting of 100 1,000mm
(4 -39 in) Per Minute to 300 – 3,000 mm (12 – 118 in) Per Minute. Great for Oxy – Fuel, Plasma and Welding use. Part # ZA405-1703

IK-12 MAX with Plasma Interface Kit:

Same Speed Capabilities as Above Machine, but Includes a True Plasma Machine Interface, Limit Switch and 13/8 in. Torch Holder with 32 Pitch Rack. Part # ZM405-1753

Koike 100 Series Cutting Tips are Recommended for Best Performance. Lifetime Warranty on Torch Against a Sustained Flashback when Using Genuine Koike Cutting Tip. (Damaged Tip and Torch must be Returned)

Models Description Models#
S-100 Set Acetylene Kit MAX3S100102
S-100 Set LPG Kit MAX3S100106
(1) IK-12 Max3 Unit* ZA405-1404
(1) S-100 1 Torch Set ZA405-2017
(3) Cutting Tips – 102 for
Acetylene, 106 for LPG
Koike 100 series
(1) Rail 1800 mm (72 in) ZM30400
Models Description Models#
S-200 Set Acetylene Kit MAX3S200102
S-200 Set LPG Kit MAX3S200102
(1) IK-12 Max3 Unit* ZA405-1404
(1) S-200 1 Torch Set ZA405-2018
(6) Cutting Tips – 102 for
Acetylene, 106 for LPG
Koike 100 series
(1) Rail 1800 mm (72 in) ZM30400
Models Description Models#
SP-100 Set Acetylene Kit MAX3SP100102
SP-100 Set LPG Kit MAX3SP100106
(1) IK-12 Max3 Unit* ZA405-1404
(1) SP100 Torch Set ZA405-2019
(3) Cutting Tips – 102 for
Acetylene, 106 for LPG
Koike 100 series
(1) Rail 1800 mm (72 in) ZM30400
Models Description Models#
SP-200 Set Acetylene Kit MAX3SP200102
SP-200 Set LPG Kit MAX3SP200106
(1) IK-12 Max3 Unit* ZA405-1404
(1) SP200 Torch Set ZA405-2020
(6) Cutting Tips – 102 for
Acetylene, 106 for LPG
Koike 100 series
(1) Rail 1800 mm (72 in) ZM30400
Models Description Models#
SP-300 Set Acetylene Kit MAX3SP300102
SP-300 Set LPG Kit MAX3SP300106
(1) IK-12 Max3 Unit* ZA405-1404
(1) SP300 Torch Set ZA405-2021
(6) Cutting Tips – 102 for
Acetylene, 106 for LPG
Koike 100 series
(1) Rail 1800 mm (72 in) ZM30400
Models Description Models#
SP-400 Set Acetylene Kit MAX3SP400102
SP-400 Set LPG Kit MAX3SP400106
(1) IK-12 Max3 Unit* ZA405-1404
(1) SP400 Torch Set ZA405-2022
(9) Cutting Tips – 102 for
Acetylene, 106 for LPG
Koike 100 series
(1) Rail 1800 mm (72 in) ZM30400

Epoch 300 Set – MAX3EPOCH

  • Cuts from 100-300mm (4-12in) thick
  • (1) IK-12 Max3 Unit* – ZA405-1404
  • (1) Epoch 300 Torch Set – ZA405-2024
  • (2) Cutting Tips – Epoch 300 series
  • (1) Heavy Duty Straight Rail -ZS30407

300L Torch Kit – 300LKIT

  • 3-300mm (1/6 – 12inw / 100 Series Tips Requires ZA405-1703 or ZA405-1404 Machine Unit and Tips.
  • Use with IK-12 Max 3 to Replace Radiagraph Machines.

Plasma Kit – IK12MAX3P

  • (1) IK-12 Max3 S-type HS Unit – ZA405-1703
  • (1) Bar Holder – ZS30301
  • (1) Cross Bar 900mm (30in) – ZS30424
  • (1) Torch Roller Bar Bracket – ZM61278
  • (1) 32 Pitch Pinion Plasma – K866-8428-00
  • Torch Holder, 1 3/8 inø (1) Rail 1800 mm (72 in) – ZM30400

Welding Kit (Optional) – IK12MAX3W

  • (1) IK-12 Max3 S-type HS Unit – ZA405-1703
  • (1) Torch Set for Gooseneck Gun – ZA440-4110
  • (1) Rail 1800 mm (72 in) – ZM30400

Optional Equipment

    • IK-12 Max3 Standard Unit – ZA405-1404

Below units may be used to substitute standard unit.

  • IK-12 Max3 S-Type Convertible – ZA405-1703
  • High/Low Speed Machine Unit IK-12 Max3 Plasma Machine w/ Torch Holder and Interface Box – ZM405-1753
  • IK-12 Max3 CSA Approved Unit – ZA405-1408
  • IK-12 Max3 Unit Only 220V – ZA405-1406
  • Circle Cutting Radius Bar Set – ZS31858

Add Plasma to existing machine (required parts below)

  • (1) Torch Roller Bar Bracket – ZM61278
  • (1) 1 3/8 Plasma Torch Holder – K866-8428-00

Optional Equipment

Torch Sets Only for IK-12 Max3
  • S-100 1 Torch Set w/ 3 tips† – ZA405-2017
  • S-200 2 Torch Set w/ 6 tips† – ZA405-2018
  • SP-100 1 Torch Set w/ 3 tips† – ZA405-2019
  • SP-200 2 Torch Set w/ 6 tips† – ZA405-2020
  • SP-300 2 Torch Set w/ 6 tips† – ZA405-2021
  • SP-400 3 Torch Set w/ 9 tips† – ZA405-2022
  • Epoch 300 1 Torch Set w/ 2 tips – ZA405-2024

Rails

  • For IK-12 Beetle or IK-12 Max3 – ZM30400
  • Circle Track IK12 Max3 only – BCD19109
  • Extreme Duty Rail for IK-12 Max3 – ZS30407
  • Heavy Duty Radiagraph Style Rail – 0838-3959-00

** Note : Cutting Tip – 102 for Acetylene, 106 for LPG. †Cutting Thickness 3-100mm (1/6 – 4in)**

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